Mitutoyo is a well-known manufacturer of precision measuring instruments that are widely used in various industries. One of their popular products is the Mitutoyo Lever Dial Indicator, with a maximum range of 12.7 mm. This instrument is designed to measure linear displacements with high accuracy, making it suitable for a wide range of applications. Here are some major uses of the Mitutoyo Lever Dial Indicator, including its applications in quality control, manufacturing, and mechanical engineering.
Quality Control
One of the most common uses of the Mitutoyo Lever Dial Indicator is in quality control. This instrument is often used to ensure that products meet the required specifications and tolerances. For instance, this sort of equipment is used to test the roundness, flatness, or straightness of a part. The Lever Dial Indicator can also be used to measure the height or depth of features such as holes or grooves and to ensure that they are within the required tolerances. By using the Lever Dial Indicator, manufacturers can ensure that their products meet the required standards and specifications and that customers receive high-quality products.
Manufacturing
The Mitutoyo Lever Dial Indicator is widely used in manufacturing applications. Let’s take an example of measuring the flatness of a surface during the manufacturing of electronic components or measuring the thickness of sheet metal. The Lever Dial Indicator can also be used to measure the runout of rotating components such as shafts or gears. By measuring runout, manufacturers can ensure that their products rotate smoothly, reducing noise and wear. The Lever Dial Indicator can also be used to measure the position of components during assembly, ensuring that they are properly aligned and seated.
Mechanical Engineering
In mechanical engineering, the Mitutoyo Lever Dial Indicator is often used to measure the movement of mechanical components. However, another example elaborates it can be used to measure the deflection of a beam under a load or the compression of a spring. The Lever Dial Indicator can also be used to measure the position of machine tool components during the cutting process, ensuring that the parts are machined to the required dimensions. In addition, the Lever Dial Indicator can be used to measure the runout of machine tool spindles, ensuring that the tools are properly centred and positioned.
Other Applications
Apart from the above-mentioned applications, the Mitutoyo Lever Dial Indicator has several other uses. It can be used to measure the alignment of machine tool components, such as tables or work-holding devices. The Lever Dial Indicator can also be used to measure the trueness of a part or the accuracy of a machine tool. In addition, the Lever Dial Indicator can be used to measure the wear of machine tool components, such as bearings or slides.
Conclusion
The Mitutoyo Lever Dial Indicator is a versatile and precise measuring instrument that has a wide range of applications in various industries. It is widely used in quality control, manufacturing, and mechanical engineering, as well as in other applications such as alignment and wear measurement. Its accuracy and ease of use make it an essential tool for anyone who requires precise and reliable measurements of linear displacement up to a range of 12.7 mm. By using the Mitutoyo Lever Dial Indicator, manufacturers and engineers can ensure that their products are of high quality, reliable, and meet the required specifications and tolerances.